1000 Quintuple Pump
Product introduction
The 1000 Quintuple Pump is an integrated industrial pumping system featuring five independent pump heads, designed to transport five different media simultaneously or facilitate multi-channel distribution.
| SERVA QPA/QPE 1000 Quintuple Pump Five-Cylinder Plunger Pump | |
| Applications | Suitable for high-pressure oil well operations, capable of pumping cement slurry, sand-laden fluids, crude oil, acid solutions, and other media. |
| Specifications | Maximum Brake Horsepower |
| Stroke | 6" |
| Gear Ratio | 4.6 |
| Plunger Size | 2 3/4" to 4 1/2" |
| Features |
Heavy-duty crankshaft construction with Babbitt alloy crosshead coating Left/right gearbox mounting options, equipped with high-performance packing Optional extended pump body or modified pump head for specialized applications like acidizing |
| 1000 Quintuple Pump | |
| Parameters | Maximum Input Power |
| Stroke | 6" |
| Gear Ratio | 4.61 |
| Weight | 4,249 kg |
Fluid end
|
Item
|
Model | Specification | Weight | LxWxH mm |
| Fluid end |
1000
|
3" ,3.5"
|
880kg
|
1171.97*503*297.5
|
Features
Five-Pump Integrated Design: A single unit integrates five independent pump heads, reducing the installation footprint by 60%.
High-Precision Flow Control: Driven by stepper motors, the system achieves a flow repeatability of ±1%, ensuring precise material dosing.
Wide Flow Adjustment Range: Each pump head offers an adjustable flow rate from 0.1 to 1000 ml/min, with a turndown ratio of 10,000:1.
Multiple Safety Protection: Integrated pressure sensors and leak detection enable automatic shutdown and alarms for abnormal conditions.
Product applications
This pump is primarily used for transporting cement slurry, sand-bearing fluids, crude oil, acidic fluids, drilling mud, and other oilfield operation media.
Common Issues and Resolutions for the Yukos 1000 Quintuple Pump
1. Insufficient Flow or No Output
Causes: High suction line resistance, low oil level, excessive leakage, incorrect tilt angle.
Resolution:
Inspect and replace suction line seals.
Adjust oil level and tilt angle to standard.
2. Abnormal Pressure
Insufficient Pressure: Air leaks, pressure valve malfunction.
Excessive Pressure: Pump overload, directional valve failure.
Resolution:
Repair air leaks, check pressure valve operation.
Adjust load conditions and system pressure.
3. Abnormal Noise or Overheating
Causes: Air ingress, high oil viscosity, worn components.
Resolution:
Bleed air, replace lubricating oil.
Inspect and replace worn friction components.
Disassembly and Inspection Procedure
Disassemble components in sequence (crosshead, connecting rod, crankcase).
Inspect critical parts (cylinder blocks, crankshafts, connecting rods) for wear and cracks.
Replace damaged parts (seals, bearings, worn components).
Reassemble and test-run.
Consult professionals for complex disassembly.
Routine Maintenance
Check oil level, lubrication, and seals periodically.
Change oil and clean filter every 500 hours.
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