1000 Quintuple Pump
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1000 Quintuple Pump

1000 Quintuple Pump-series plunger pumps primarily refer to the SERVA QPA/QPE 1000 Quintuple Pump five-cylinder plunger 1000 Quintuple Pump and the KQZ1000 plunger pump.
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Product Introduction

Product introduction

 

The 1000 Quintuple Pump is an integrated industrial pumping system featuring five independent pump heads, designed to transport five different media simultaneously or facilitate multi-channel distribution.

 

SERVA QPA/QPE 1000 Quintuple Pump Five-Cylinder Plunger Pump
Applications Suitable for high-pressure oil well operations, capable of pumping cement slurry, sand-laden fluids, crude oil, acid solutions, and other media.
Specifications Maximum Brake Horsepower
Stroke 6"
Gear Ratio 4.6
Plunger Size 2 3/4" to 4 1/2"
Features

Heavy-duty crankshaft construction with Babbitt alloy crosshead coating

Left/right gearbox mounting options, equipped with high-performance packing

Optional extended pump body or modified pump head for specialized applications like acidizing

1000 Quintuple Pump
Parameters Maximum Input Power
Stroke 6"
Gear Ratio 4.61
Weight 4,249 kg

 

Fluid end

 

Item
Model Specification Weight LxWxH mm
Fluid end
1000
3" ,3.5"
880kg
1171.97*503*297.5

 

Features

 

Five-Pump Integrated Design: A single unit integrates five independent pump heads, reducing the installation footprint by 60%.

High-Precision Flow Control: Driven by stepper motors, the system achieves a flow repeatability of ±1%, ensuring precise material dosing.

Wide Flow Adjustment Range: Each pump head offers an adjustable flow rate from 0.1 to 1000 ml/min, with a turndown ratio of 10,000:1.

Multiple Safety Protection: Integrated pressure sensors and leak detection enable automatic shutdown and alarms for abnormal conditions.

 

Product applications

 

This pump is primarily used for transporting cement slurry, sand-bearing fluids, crude oil, acidic fluids, drilling mud, and other oilfield operation media.

 

Common Issues and Resolutions for the Yukos 1000 Quintuple Pump

 

1. Insufficient Flow or No Output

Causes: High suction line resistance, low oil level, excessive leakage, incorrect tilt angle.

Resolution:

Inspect and replace suction line seals.

Adjust oil level and tilt angle to standard.

 

2. Abnormal Pressure

Insufficient Pressure: Air leaks, pressure valve malfunction.

Excessive Pressure: Pump overload, directional valve failure.

Resolution:

Repair air leaks, check pressure valve operation.

Adjust load conditions and system pressure.

 

3. Abnormal Noise or Overheating

Causes: Air ingress, high oil viscosity, worn components.

Resolution:

Bleed air, replace lubricating oil.

Inspect and replace worn friction components.

 

Disassembly and Inspection Procedure

 

Disassemble components in sequence (crosshead, connecting rod, crankcase).

Inspect critical parts (cylinder blocks, crankshafts, connecting rods) for wear and cracks.

Replace damaged parts (seals, bearings, worn components).

Reassemble and test-run.

Consult professionals for complex disassembly.

 

Routine Maintenance

 

Check oil level, lubrication, and seals periodically.

Change oil and clean filter every 500 hours.

 

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